Laser Bierdeckel

September 16, 2021
Household
Carbide Create
Laser Bierdeckel hero image

Description

OK…I thought the German word “Bierdeckel” sounded cooler than “beer coasters”. These are bamboo coasters, laser-etched with a JTech 7W Pro laser.

Notes & Instructions

I bought these thin bamboo cutting boards and cut ten 4" blanks out of them: https://www.amazon.com/gp/product/B016OP6N3M/ref=ppx_yo_dt_b_asin_title_o04_s00?ie=UTF8&psc=1 In the Carbide3D Design Elements, I selected ten images from the “US Armed Forces” category that would look good in a circular format. On a scrap, I made a test grid of varying speeds (20/40/60/80 ipm) and laser power levels (20%/40%/60%/80%/100%), then selected speeds/power levels for the project and tested again before doing the final burn. For lines, I settled on 50 ipm/80% power. For filled letters, I settled on 80 ipm/80% power. I bolted a fixture to my wasteboard for repeatability, and lightly clamped each blank to ensure it didn’t move during rapid movements. LESSONS LEARNED Bamboo machines beautifully (with sharp endmills), but it lasers a bit unevenly in terms of color. Many threads confirm that this is just part of bamboo’s charm. Burning at a higher power and making multiple passes doesn’t help – there will always be variations due to the inconsistent nature of the laminated strips of bamboo. Every type of wood seems to have a different sweet spot for laser settings. Bamboo, maple and basswood are all light-colored, but testing showed they each need unique speed/power settings. Smoke extraction is mandatory – lasers create a LOT of smoke when etching wood. I bought a Stinger vacuum and a sheet of carbon filter. I cut it up, removed the cheapo Stinger filter, and zip-tied the carbon filter material in place. It removes 99% of the smoke, but not the smell of burning wood.

Gallery

Laser Bierdeckel image
Laser Bierdeckel image
Laser Bierdeckel image
Laser Bierdeckel image
Laser Bierdeckel image

Project Stats

Downloads 1610
Last updated: September 19, 2021